We provide integrated services, from 3D design support to mold making and molding for plastic products.
Product Design Support
What is Design Support?
・We share design issues in new product development with our customers and propose improvements.
・We provide 3D modeling and optimal mechanism design that addresses various problems anticipated in mold making and mass production molding processes in advance.
・We shorten the development period by designing together with the customer.
Mold Fabrication
About our Molds
・We provide high hardness molds and precision molds for super engineering plastics focused on grinding.
・We also specialize in manufacturing insert molding dies, internal threads and internal under molds.
・We can also manufacture dies for precision micro products.
・Our molds do not use any parts that are not specified in the drawings, making it easy to replace parts even at distant production sites, thereby improving interchangeability, reproducibility, and durability.
・We keep mold drawing data and mold history for a long period of time (semi-permanently).
The current industries to which we provide molds are
Automotive electrical components
Electronic components and connectors
Parts for medical devices
Various containers and pumps
Various heat and wear resistant parts
*In our mold making process, we place great importance on the human senses that cannot be achieved through machine processing alone. We are particular about the “surface roughness” of the component parts and the “adhesion and proper skimming” of the combined parts to achieve smooth and stable sliding and abrasion resistance. Precision parts processing
About our Precision Parts Processing
Features of Precision Parts Processing
・We specialize in machining parts made of high hardness materials (HRC55-63).
・We respond to high-precision requirements with optimal processes that combine wire and die-sinking electrical discharge machining, micro precision machining centers, NC grinding, and other processes.
・We provide high hardness molds and precision molds for super engineering plastics focused on grinding.
・We also specialize in manufacturing insert molding dies, internal threads and internal under molds.
*We will take on any manufacturing challenge without saying “no”. Molding
Molding
About our Injection Molding Processing Capacity
・As of January 2022, we have 3 horizontal molding machines and 1 vertical molding machine.
・Currently, the maximum size of the machines is 75 tons, so the size of products that can be handled is about the size of the palm of one’s hand.
・For small products, we can handle extremely small sizes with a single product weight of 0.01g or so.
・We can also mold products with internal/external threads and complex internal/external under products.
・Vertical insert molding is also available.
・Small-lot molding processing is also available.
* We will work to increase our molding and processing capacity in the future.
